Multiple-circuit valve apparatus

ABSTRACT

A bidirectional flow communication passageway is provided by the present invention in a multiple-circuit fluid pressure responsive system on a motor vehicle to allow a gradual reduction of pressure in a parking brake circuit which is a part of such system. The passageway is restricted to limit such bidirectional flow to a predetermined level. The pressure reduction permitted is sufficient to activate a parking brake valve in such parking brake circuit when a defect occurs in an operating service brake circuit which is also a part of such system.

BACKGROUND OF THE INVENTION

The present invention relates, in general, to a fluid pressureresponsive multiple-circuit system for use on a motor vehicle, whichsystem includes at least one operating service brake circuit and aparking brake circuit. More particularly, the invention relates to amethod of and apparatus for automatically controlling the parking brakecircuit should a defect occur in the operating service brake circuit.

Presently known fluid pressure responsive multiple-circuit systems foruse on motor vehicles, and particularly trucks, typically comprise aplurality of service brake circuits, a parking brake circuit, andusually at least one auxiliary circuit for various accessories of thesystem. The parking brakes on these vehicles are usually spring-appliedand released by an application of fluid pressure sufficient to overcomethe spring loading. In these systems, which usually operate withpneumatic pressure, safety or overflow valve devices have been used tocontrol the charging of the several circuits from a common fluidpressure source. Each of such circuits may be charged through arespective safety valve in a certain desired order such that, whencharging, fluid pressure is supplied to the auxiliary circuits onlyafter the service brake circuits have been charged. This prioritycharging of the circuits then ensures that the vehicle may be set inmotion only after the pressure has been adequately built up in at leastone of the service brake circuits and in the parking brake circuit atleast sufficient to release the spring-loaded cylinders applying theparking brakes.

Overflow valves are customarily designed to open when a sufficientlyhigh pressure has built up on their inflow side; this is known as thevalves's opening pressure. For a number of reasons, this openingpressure is, as a rule, not constant for any particular overflow valve.One of the primary reasons for this is because initially the pressure onthe outflow side of the overflow valve is lower than the pressure on theinflow side; and, in the normal case, the opening pressure required willdecrease with an increasing pressure on the outflow side.

This effect is related to such customary design of an overflow valve. Inthis design, a valve element, such as, a valve piston, is pressurized inthe closing direction by an adjusting force, for example, a spring; andin the opening direction both by the pressure on the inflow side and, inaddition, by the pressure on the outflow side of the valve. At higherpressures on the outflow side of the valve, a lower opening pressure isrequired to initially open the overflow valve, and vice-versa.Consequently, the opening pressure is at its highest if only atmosphericpressure prevails on the outflow side (or in a more theoretical case, aless than atmospheric or even a negative pressure). The openingpressure, therefore, lies within an opening pressure range.

Once the respective consumer circuit overflow valve is opened, then,except for any flow losses which may occur over the cross-section of thevalve, there is essentially an equalization of pressure between theinflow side and the outflow side of the overflow valve, i.e., in thepresent case, between the supply chamber and the associated consumercircuit, or the operating brake circuit and another consumer circuit,such as, the parking brake circuit.

If, when the overflow valve is open, the essentially identical pressurein the supply chamber and the associated consumer circuit cannot bemaintained, for example, because of a leak in that particular consumercircuit, then this pressure will drop. If the pressure drops to apredetermined value, which value is the closing pressure for theparticular overflow valve, then the overflow valve closes and cuts offthe consumer circuit associated with that particular overflow valve fromthe supply chamber. Thereafter, the pressure in that consumer circuitcan fall further; while in the supply chamber, the closing pressure ismaintained without any recharging by the compressed air system. In thecase of a recharging by the compressed air system, the air pressure inthe supply chamber rises again until it reaches the nominal pressureestablished for the compressed air installation.

If the essentially identical pressure in the supply chamber and theconsumer circuit cannot be maintained on the inflow side as the resultof a leak in the vicinity of the supply chamber, for example, at theinflow supply chamber, the overflow valve acts accordingly, i.e., afterits closing, the pressure in the supply chamber can drop further whilethe pressure in the consumer circuit--assuming there is no airconsumption--remains at the level of the closing pressure.

The closing pressure--like the opening pressure--is measured on theinflow side, i.e., in the supply chamber. As a result of the customarydesign of an overflow valve, as described above, its closing pressure isalways below its opening pressure range, whereby the difference betweenthe maximum opening pressure and the closing pressure is essentiallydetermined by the ratio of the surface areas on the inflow side and theoutflow side of the control element for a particular overflow valve.

This opening and closing behavior of an overflow valve, described above,is put to use in protection systems of the types described above for amutual protection of the individual consumer circuits.

For an understanding of one of the disadvantages of such prior artsystems, assume that the overflow valves of all the consumer circuitsare opened, and that essentially there exists a pressure equalizationbetween the supply chamber and each of the consumer circuits. Next,assume that, in one or more of the consumer circuits, there occurs, forsome reason, an undesirable outflow of compressed air into theatmosphere, which is large enough to cause a drop in pressure in thesupply chamber. This pressure drop is then propagated by the openoverflow valves in all the consumer circuits.

Such pressure loss can be caused by a leak, in which case, the consumercircuit in question is actually defective, or by a minor lack of sealingin one or more of the connections required for the consumer circuit inquestion. These causes of the loss of pressure will be described belowby the terms "defect" or "leak".

It is apparent that to cause a drop in the pressure, the leak must belarge enough that all of the flow being supplied by the compressed airinstallation escapes. In other words: when the flow equals zero, or whenthere are small flows, even small leaks are sufficient; and with largerflows, correspondingly larger leaks are necessary.

This drop in pressure continues in the defective consumer circuit, orpossibly circuits, until the closing pressure of the overflow valve orvalves associated with the defective consumer circuit or circuits isreached. Then these overflow valves close and cut off the defectiveconsumer circuit or circuits from the supply chamber. In this manner,the pressure loss in the supply chamber and in the other consumercircuits--if their overflow valves are still open--comes to an end. Ifone or more of the other overflow valves, for example, because ofmanufacturing tolerances has a higher closing pressure, then this valveor these valves will have already closed and the corresponding consumercircuit will have been cut off from the supply chamber and the pressuredrop ceases in the defective consumer circuit or circuits.

In the case of a defect in at least one consumer circuit, therefore, theother consumer circuits are protected by at least the value of theclosing pressure of the overflow valve corresponding to the defectivecircuit. This closing pressure can, therefore, be called the "protectedpressure".

If the compressed air system now supplies air, then the pressure in theintact consumer circuits will increase to the opening pressure of theoverflow valve of the defective consumer circuit. This is its maximumopening pressure, if the pressure in the defective consumer circuit hasalready dropped to atmospheric pressure.

Protection systems, as described above, therefore, make certain that inthe case of a defect in one or more consumer circuits, the other(intact) consumer circuits, except for a temporary drop in pressure tothe "protected pressure", remain fully-operable up to the specifiedopening pressure.

But, for example, because of the above-mentioned manufacturingtolerances, each of the overflow valves in a protection system incorresponding consumer circuits can have different opening pressures.Such varying opening pressures of these overflow valves can causeproblems in certain cases. A typical case of this sort exists if all theconsumer circuits exhibit atmospheric pressure if a consumer circuit isdefective, and if the overflow valve corresponding to this defectivecircuit exhibits the lowest opening pressure. Then, if the defect islarge and pneumatic pressure is being supplied by the compressed airinstallation, it can happen that the entire flow will flow through theoverflow valve of the defective consumer circuit into the defectivecircuit. In this situation, the compressed air flows out through theleak into the atmosphere without the other overflow valves of theirrespective consumer circuits opening. Therefore, these circuits do notbecome operable. The reason for this is that they do not experience anincrease in pressure.

One system developed to overcome this problem is taught in my U.S. Pat.No. 4,057,298, the teaching of which is incorporated herein byreference. In this system, the supply chamber is connected with aconsumer circuit parallel to its overflow valve by a throttle channelwhich includes a check valve disposed therein which cuts off the airflow from the consumer circuit to the supply chamber. The throttlechannel is thereby designed so that, if the consumer circuit isdefective, the quantity of air flowing through it into the consumercircuit does not suffice to significantly overcome (or to overcome atall) the atmospheric pressure prevailing in the defective consumercircuit and to endanger the operating safety of the remaining intactconsumer circuits. In the intact circuits, on the other hand, because ofthe quantity of air flowing through the throttle channel, a pressurebuilds up in such intact circuits which is sufficient to lower theopening pressure of the overflow valve to a point where it will openwith some degree of certainty. The task of the above-mentioned checkvalve is to prevent any pressure loss of an intact circuit via thethrottle channel and from the supply chamber into a defective consumercircuit.

On an overflow valve which--like the one described above--can bebypassed by a throttle channel, the reduced opening pressure, which isset with a consumer circuit initially emptied to atmospheric pressure,is called the "nominal opening pressure".

The difference between the "nominal opening pressure" and the closingpressure is also a function of the ratio of the surface areas on theinflow side and the outflow side of the element of the overflow valve.

A requirement exists, however, that upon the drop of air pressure in theoperating brake circuit or circuits to a predetermined minimum pressure(e.g. 40 psi), the parking brakes must automatically be engaged, andsuch parking brakes should not be capable of being released before thisminimum pressure has again increased up to such minimum pressure.

This requirement can be met on a motor vehicle pneumatic brake systemequipped with a protection system of the type described, if the"protection pressure" of the operating rake circuits and the closingpressure of the overflow valve of the parking brake circuit are belowthe above-mentioned minimum pressure. Such a low protection pressure andclosing pressure, however, is unacceptable in terms of theabove-mentioned parking brake task.

On the other hand, with a higher "protection pressure" and closingpressure, the above-mentioned requirement for the automatic engagementof the parking brakes on a motor vehicle pneumatic brake system,equipped with a protection system of the type described, cannot be met.Accordingly, the parking brake circuit (like the other consumercircuits) is cut off from the defective operating brake circuit orcircuits. This cut-off occurs at the "protection pressure" of theoverflow valve or valves of the operating brake circuit or circuits, orat the closing pressure of the overflow valve associated with theparking brake circuit. The pressure in the parking brake circuit,therefore, does not participate in the drop of air pressure in thequestionable operating brake circuit or circuits below theabove-mentioned minimum pressure, and the parking brakes are notevacuated.

Whether the portion of the above-mentioned requirement--regarding theprevention of the release of the spring-applied parking brakes as longas the operating brake circuit or circuits have not been pressurized tothe above-mentioned minimum pressure can be met--depends on the pressurein the parking brake circuit. This parking brake circuit pressure may,for example, be the residual pressure from an earlier operation of themotor vehicle. If the residual air pressure is higher than theabove-mentioned minimum pressure, the requirement is not met; if it islower, the requirement is met. Therefore, such prior art valvearrangements do not provide the desired functions.

SUMMARY OF THE INVENTION

The present invention provides a bidirectional flow communicationpassageway which is restricted to limit such bidirectional flow to apredetermined level. Such restriction provides a gradual reduction ofpressure in a parking brake circuit which is part of a multiple-circuitfluid pressure responsive system on a motor vehicle. The pressurereduction permitted is sufficient to activate a parking brake valve inthe parking brake circuit when a defect occurs in an operating servicebrake circuit. Each circuit includes an overflow valve associatedtherewith which has a minimum predetermined pressure on the inflow sidethereof to initially open and allow fluid communication therethrough anda predetermined dynamic closing pressure on the outflow side thereof toprevent reverse fluid communication therethrough after closing of theoverflow valve. The bidirectional flow communication passageway and theoverflow valves for each circuit of the system can be incorporated intoa multiple-circuit valve apparatus.

OBJECTS OF THE INVENTION

It is, therefore, an object of the present invention to provide in afluid pressure responsive multiple-circuit system on a motorvehicle--which system includes at least one operating service brakecircuit and a parking brake circuit having a parking brake valvepositioned therein--a bidirectional flow control means that, upon a dropof pressure in such operating service brake circuit to a predeterminedminimum pressure, will activate such parking brake valve therebyengaging the parking brakes on such motor vehicle.

Another object of the present invention is to provide a multiple-circuitvalve apparatus having incorporated therein such control means foractivating such parking brake valve disposed in such parking brakecircuit.

Still another object of the present invention is to provide a method ofoperating a fluid pressure responsive multiple-circuit system on a motorvehicle which includes at least one operating service brake circuit anda parking brake circuit having a parking brake valve positioned thereinwhich senses a drop in pressure in such operating service brake circuitto a predetermined minimum pressure and thereafter activates suchparking brake valve to thereby engage the parking brakes on such motorvehicle.

A further object of the present invention is to provide a bidirectionalflow communication means in a fluid pressure responsive multiple-circuitsystem on a motor vehicle when such system includes at least oneoperating service brake circuit and a parking brake circuit.

In addition to the above-described objects and advantages of the presentinvention, various other objects and advantages will become more readilyapparent to those persons skilled in the vehicle and fluid power artfrom the following more detailed description, when such description istaken in conjunction with the several views shown in the attacheddrawings and the appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a cross-sectional view of a prior art embodiment of amultiple-circuit control valve for controlling preferentialpressurization of a fluid pressure responsive multiple-circuit system ona motor vehicle and for activating a parking brake valve positionedwithin a parking brake circuit when the pressure in an operating servicebrake circuit reaches a predetermined minimum level;

FIG. 2 is a schematic representation of a fluid pressure responsivemultiple-circuit system on a motor vehicle which has incorporatedtherein the prior art embodiment of the multiple-circuit control valveapparatus shown in FIG. 1;

FIG. 3 is a schematic representation of a fluid pressure responsivemultiple-circuit system on a motor vehicle which incorporates therein acontrol valve apparatus constructed according to an alternativeembodiment of the present invention;

FIG. 4 is a schematic representation of a fluid pressure responsivemultiple-circuit system on a motor vehicle which incorporates therein acontrol valve apparatus constructed according to a second alternativeembodiment of the present invention; and

FIG. 5 is a schematic representation of a fluid pressure responsivemultiple-circuit system on a motor vehicle which incorporates therein acontrol valve apparatus constructed according to a third alternativeembodiment of the present invention.

BRIEF DESCRIPTION OF THE INVENTION

In one form of the multiple-circuit systems, constructed according tothe principles of the present invention (which will behereinafter-described), there is an overflow valve disposed between asupply line or supply chamber, for which the general term "supplychamber" will be used infra, and a corresponding consumer circuit. Oneof the primary functions of the overflow valve is, in the event of adefect in one or more of the consumer circuits, to protect the othernondefective consumer circuits from the defective ones. Valves forcontrolling such multiple-circuit systems are commonly known in the artas "multi-circuit protection valves". The term "protection valve" willbe used infra when referring to such valve.

A second form of the multiple-circuit systems, that is likewiseconstructed according to the principles of the present invention andwhich will also hereinafter be described, differs from the first form ofmultiple-circuit systems in that there is an overflow valve located onlybetween the supply chamber and the two operating service brake circuits,while each other consumer circuit is fed via an overflow valve connectedahead of it in series from both operating service brake circuits.

In the latter arrangement, each other consumer circuit is connected inseries behind the operating service brake circuits. The principlefunction of the overflow valve in protecting the nondefective consumercircuits in all of the multiple-circuit systems, according to thepresent invention, is the same. For this purpose, in the second form ofthe multiple-circuit system, check valves must be located between theoperating service brake circuits and the overflow valve of any otherconsumer circuit, and these check valves are placed so that they cut offany fluid communication between the operating service brake circuits.

While an overflow valve generally does not prevent a reverse fluidcommunication, it is possible that the transmission of a pressure dropin one circuit into other circuits can be stopped either by closing ofthis circuit's overflow valve or by the closing of the other circuit'soverflow valves. This means that an excess of a valve's closing pressurewill permit a reverse flow.

When referring to the several views of the drawings, identical partshave been designated with identical reference numerals throughout.

FIG. 1 shows a prior art embodiment for a fluid pressure responsivemultiple-circuit protection valve, generally designated 10, for use inthe multiple-circuit system shown in FIG. 2. Although, for the purposeof illustration, four overflow valves, generally designated I, II, IIIand IV, have been shown; it should be understood by those personsskilled in the fluid power and motor vehicle arts that fewer oradditional overflow valves may be required. Obviously, the number ofoverflow valves required will depend upon the number of consumercircuits installed on that particular motor vehicle. Nevertheless, to bewithin the presently contemplated parameters of the invention, at leasttwo such overflow valves are required; one for an operating servicebrake circuit, and one for a parking brake circuit.

As illustrated in FIG. 1, there is a supply chamber 12 formed in thehousing 11 of the protection valve 10. The supply chamber 12 isconnectable in a manner, such as, threads (not shown) with the supplyline (not shown) which is, in turn, connectable to the source of fluidpressure (not shown). Such fluid pressure, presently preferred, iscompressed air supplied by a compressor mounted on such motor vehicle.The supply chamber 12 is in fluid communication, via tap channel, withinflow chambers 14 of the overflow valve III and 16 of the overflowvalve IV. The inflow chamber 14 is in fluid communication, via a duct 18formed in housing 11, with an inflow chamber 20 of the overflow valve I.The inflow chamber 16 is in fluid communication, via a duct 22 formed inhousing 11, with an inflow chamber 24 of the overflow valve II.

The prior art design of the overflow valves, as will be described indetail below, is the basis of overflow valve II; and, unless otherwisespecifically noted, the description will also apply with respect to allother overflow valves I, III and IV illustrated.

The overflow valve II includes a check valve, generally designated 30,which is formed by a valve body 26 with a valve seat 28 rigidly attachedto the housing 29 of the valve body 26. The valve body 26 is forceablyurged by a control spring 32, with the interposition of a spring plate34 and a flexible membrane 36 thereby urging the valve seat 28 intocontact with housing 11 of protection valve 10. On its other end, thecontrol spring 32 abuttingly engages a cap-shaped spring holder 38,which is adjustably held in place via a set screw 40 threadedly-engagedwith a dome-shaped housing cover 42. By means of the set screw 40, therequisite tension of the control spring 32 is adjustable over apreselected range. The flexible membrane 36 is held tightly between thehousing 11 and the spring 32 housing cover 42 and delimits an outflowchamber 44 in fluid communication with a connection 46, which isconnectable, preferably by a threaded connection, to one of the consumercircuits (not shown) of the multiple-circuit system. In the inflowchamber 24, there is a spring 48 which abuttingly engages, at one end,the valve body 26; and at the other end, on the protection valve 10housing 11, and which forceably urges the valve body 26 against theforce of the control spring 32.

The valve body 26 includes a central inside aperture 50, the bottom ofwhich runs conically toward the inflow chamber 24. Positionedsubstantially in the center of the bottom, there is provided acalibrated duct which forms a throttle 52.

Positioned within the inside aperture 50 of the valve body 26, there isa closing element 54. The closing element 54 is in contact, by means ofa ball-shaped end-surface, with the conical bottom of the valve body 26.The closing element 54 also includes a band, against which a closingspring 56 is abuttingly engaged at one end thereof. The other end ofclosing spring 56 of the closing element 54 is held in place against theunderside of the flexible membrane 36. The closing spring 56, in thismanner, urges the closing element 54 against the conical bottom of thevalve body 26. The closing element 54, the closing spring 56, and theline of contact between the spherical end surface of the closing element54 and the bottom of the valve body 26 form the check valve 30 (see FIG.2).

The valve body 26 is substantially centered in the inflow chamber 24with a relatively loose fit, but not sealed by a cylindrical element 58,which projects into the inflow chamber 24. Cylindrical element 58 ispreferably formed integral with valve body 26. On its end-surface,toward the membrane 36, the valve body 26 includes radial ducts betweenits outside circumference and its internal aperture 50.

The design of the overflow valves I and IV is identical to that of thesystem described above for overflow valve II, with the specificexception that the outflow chamber 60 of the overflow valve I is influid communication with a connection 67 which is connectable, in turn,to another of the consumer circuits (not shown), and the outflow chamber62 of the overflow valve IV is in fluid communication with a connection(not shown) which is connectable to another of the consumer circuits(not shown) of the multiple-circuit system. This connection is orientedperpendicular to the plane of the drawing. Each of the respectiveconnections for the overflow valve I and IV is preferably a threadedconnection.

The design of the overflow valve III is also identical to the onedescribed above, with the specific exceptions noted below. The outflowchamber 64 of the overflow valve III is in fluid communication with aconnection (not shown) which is connectable to the parking brake circuit(not shown) of the multiple-circuit system. This connection is alsoperpendicular to the plane of the drawing and is also preferably athreaded connection. In the overflow valve III, the closing spring 56and the closing element 54 forming the check valve 30 are not present.The valve body 66 of overflow valve III is the same as the valve body26, with the exception that it includes a throttle 68 instead ofthrottle 52 (see FIG. 2). However, because the throttles 52 and 68preferably have the same dimensions, the valve body 66 of the overflowvalve III and the valve body 26 are also preferably identical in thepresent case.

In the general operating description, which follows for the protectionvalve 10, the initial start-up condition of the consumer circuits (notshown) is assumed to be empty, i.e., pressurized only with atmosphericpressure.

If, as the result of compressed air produced and supplied by acompressed air system (not shown), a pressure builds up in the supplychamber 12 and the inflow chambers 14, 16, 20 and 24; then in the caseof the overflow valves I, II and IV, as a result of their respectivethrottle 52, a pressure builds up in the space enclosed between thebottom of the valve body 26 and the closing element 54 which raises theclosing element 54 against the force of the closing spring 56, opens thecheck valve 30 and causes fluid communication through the throttle 52and the radial recesses positioned on the side of the valve body 26 onthe flexible membrane 36 side into the corresponding outflow chamber;and from there, via the corresponding connection, into the correspondingconsumer circuit.

The throttle 52, the inside aperture 50 of the valve body 26, and theradial ducts located on the end-surface of the valve body 26 on theflexible membrane 36 side thereby form, together with the check valve30, the unidirectional flow communication means, generally designated 69(see FIG. 2).

It is apparent that, to minimize the response pressure of the checkvalve 30, the closing spring 56 may not exert any significant closingforce on the closing element 54. The closing spring 56, therefore, isdesigned so that it just supports the closing movement of the closingelement 54 under the action of an overpressure in the respective outflowchamber.

At the overflow valve III, when the above-mentioned pressure builds upin the supply chamber 12 and the inflow chamber 14, there is fluidcommunication through the throttle 68, the inner aperture 71 of thevalve body 66, and its radial recesses on the flexible membrane 36 side,into the outflow chamber 64; and from there, via their connection, intothe parking brake circuit. In the case of the overflow valve III,therefore, the throttle 68 and the above-mentioned flow path through thevalve body 66 form the bidirectional flow communication means, generallydesignated 70 (see FIG. 2).

The amount of compressed air conveyed by the compressor to the systemmust be large enough so that, as a result of the throttling actionprovided by the unidirectional flow communication means 69 and thebidirectional flow communication means 70, the pressure which builds upin the respective consumer circuits will remain below the pressure inthe supply chamber 12 and the respective inflow chambers 14, 16, 20 and24.

The following remarks, with respect to overflow valve II, also applyaccordingly to all of the overflow valves I, II, III and IV.

The pressure which builds up in the outflow chamber 44 exerts, by meansof the effective surface of the flexible membrane 36, a compressionforce which is opposite to the force of the control spring 32. Thepressure prevailing in the inflow chamber 24 also acts, by means of thesurface of the valve body 26 enclosed by the valve seat 28 against theforce of the control spring 32. If the forces from the pressures in theinflow chamber 24 and the outflow chamber 44 maintain equilibrium withthe force of the control spring 32, the closing force is no longerexerted on the check valve 30 and the check valve 30 allows fluidcommunication.

The pressure in the inflow chamber 24, at which the fluid communicationoccurs, is the "nominal opening pressure".

If compressed air produced by the compressor continues to be supplied tothe system, the check valve 30 opens with a simultaneous pressureincrease in the outflow chamber 44 and the associated consumer circuituntil the spring plate 34 comes into contact with a stop 72 positionedin the spring housing cover 42. The stop 72 defines the maximum openingstroke of the valve body 26 and, therefore, allowing for some degree ofelasticity of the valve body 26 and/or of its seal element; the maximumopening cross-section of the check valve 30.

Therefore, during the nominal opening process, as described above, thevalve body 26 and the flexible membrane 36 effectively form a valvepiston whereby the surface of the valve body 26, which is enclosed bythe valve seat 28, forms the inflow side; and the surplus of the activeflexible membrane 36 surface over the inflow side forms the outflow sideof the valve piston.

It is assumed, for the purposes of the present description, that thecheck valve 30 of the overflow valve II opens first, as a result offabrication tolerances (e.g., adjustment tolerances of the controlspring 32). Then, in the respective outflow chamber corresponding toeach other overflow valve I, III and IV and the corresponding consumercircuit, the pressure increase continues by means of the correspondingflow communication means. As a result of the greater pressurization ofthe outflow side of the valve piston of the other overflow valves, therequired higher opening pressure on its opening side is compensated sothat the latter also opens essentially at the nominal opening pressure.The beneficial result is that the other overflow valves will also openwith some degree of certainty, specifically up to their full openingcross-section.

If a residual pressure is still present in one or more consumercircuits, perhaps from a previous operation of the vehicle, which isgreater than the pressure which leads to the nominal opening pressure,then, for the reasons discussed above, it is important to note that theopening pressure of the corresponding overflow valve or valves will beless than the designed nominal opening pressure.

The cross-section of the throttles 52 and 68 is to be sized such that,the amount of compressed air communicated therethrough is not sufficientto build up a pressure in a consumer circuit with a significant defect,which will cause a pronounced reduction of the opening pressure (on theinflow side of the valve piston) via the outflow side of the valvepiston of the corresponding overflow valve. Overflow valves of anyconsumer circuit or circuits with a significant defect, therefore, willremain closed up to a maximum opening pressure which exceeds the nominalopening pressure, since the corresponding valve piston with its outflowside cannot exert a supporting action.

This increase of the opening pressure of the overflow valve of aparticular consumer circuit with a significant defect from the nominalto the maximum opening pressure is an advantage gained by the presentinvention. The result is that the pressure level which again builds upin the remaining intact consumer circuits, after the closing of theoverflow valve of the defective consumer circuit, is also increasedaccordingly.

If, after the opening of the check valve 30, the pressure between theinflow chamber 24 and the outflow chamber 44 is at equilibrium (anypossible overpressure in the inflow chamber 24, as a result of flowresistances in the valve cross-section are ignored), then the valve body26 is at an equilibrium of force and the flexible membrane 36 serves asthe valve piston with its entire active surface. On this relativelylarge surface, a pressure, less than the opening pressure, is necessaryto maintain equilibrium with the force of the control spring 32 and thuskeep the check valve 30 open. For this reason, the pressure necessary inthe inflow chamber 24 and the outflow chamber 44 for the closing of thecheck valve 30 and thus the overflow valve II, which is measured as theclosing pressure of the overflow valve in the inflow chamber 24, is lessthan the opening pressure.

By way of example only, and for the protection valve 10 illustrated, thenominal opening pressure may be about 101 psi (7 bar) with a toleranceof generally about -4.3 psi (0.3 bar) and the closing pressure may begenerally about 65 psi (4.5 bar).

If the check valves 30, or at least two of them are open, then it isreadily apparent that a pressure equalization between the consumercircuits is possible. A pressure difference is thereby formed at thecheck valves 30, carrying a flow to the outflow chamber 44 or from theoutflow chamber 44 to the inflow chamber 24 which, if the spring 48 werenot present, would lead to the closing of the check valve 30 or checkvalves 30 in question. The above-mentioned pressure difference arisesfrom the flow resistances at the check valve 30. The spring 48 must,therefore, be designed such that in normal operation it will compensatefor these flow resistances.

It should be apparent to persons skilled in the valve and motor vehicleart that the embodiment of a multiple-circuit protection valve 10,illustrated in FIG. 1, can be converted with relatively simplemodification to all the other configurations of overflow valves andtheir connections, flow communication means, and check valves to behereinafter-described in the specification and claims.

For example, from the above description it should be obvious to a personskilled in thoese arts that a basic protection valve 10, for use in amotor vehicle multiple-circuit fluid pressure responsive system, mustinclude at least two overflow valves; one for each of an operatingservice brake circuit and one for a parking brake circuit, and abidirectional flow communication means having one end thereof connectedto the parking brake circuit and the other end thereof being connectableto a number of diffrent locations, depending on the particular systemdesign, with each of these minimum elements capable of being positionedin a common housing.

FIGS. 2 through 5 generally illustrate certain features of such a basicprotection valve, generally designated 10, which includes a housing 100.Housing 100 has a first fluid pressure communication passageway 102formed therein. The first passageway 102 is connectable at one end 104thereof to a source (not shown) of operating fluid pressure, such as, anair compressor positioned on a motor vehicle.

A first overflow valve 106 is positioned within the housing 100. Firstoverflow valve 106 has an inflow port 107 connected to receive operatingfluid from the first passageway 102. The first overflow valve 106 has afirst minimum predetermined pressure required on the inflow side toinitially open and thereby communicate fluid therethrough, and a firstpredetermined closing pressure on the outflow side to thereby preventreverse fluid communication therethrough after closing of the firstoverflow valve 106. To ensure proper operation, the first closingpressure must be less than the first minimum initial opening pressure.

A second fluid pressure communication passageway 108 is formed in thehousing 100 and is connected at one end thereof to an outflow port 111of first overflow valve 106. The other end of the second passageway isconnectable to a first operating service brake circuit 109 on such motorvehicle to communicate operating fluid from such first overflow valve106 to the first operating service brake circuit 109. The firstoperating service brake circuit 109 is represented schematically in theseveral views as a "Reservoir 1".

A second overflow valve 110 is positioned within the housing 100 and hasan inflow port 113 connected to receive operating fluid from one of thefirst passageway 102 (FIGS. 2 and 4) and the second passageway 108(FIGS. 3 and 5). Second overflow valve 110 has a second minimumpredetermined pressure required on the inflow side to initially openthereby communicating fluid therethrough, and a second predeterminedclosing pressure on the outflow side thereby preventing reverse fluidcommunication therethrough after closing of second overflow valve 110.The closing pressure of second overflow valve 110 must be less than theminimum initial opening pressure of both the first overflow valve 106and the second overflow valve 110.

A third fluid pressure communication passageway 112 is formed in thehousing 100 and has one end thereof connected to the outflow port 115 ofthe second overflow valve 110. The opposite end of the third passageway112 is connectable to a parking brake circuit, generally designated 120,on such motor vehicle. This passageway 112 communicates the operatingfluid from the second overflow valve 110 to the parking brake circuit120.

A bidirectional flow communication means, generally designated 70, isformed in the housing 100 and has one end thereof connected to the thirdpassageway 112 and is connected at the opposite end thereof to one ofthe first passageway 102 (FIGS. 2 and 3) and the second passageay 108(FIGS. 4 and 5). Bidirectional flow communication means 70 is restrictedto limit fluid communication between the third passageway 112 and suchone of the first passageway 102 and second passageway 108 to apredetermined level, and to gradually reduce pressure in the parkingbrake circuit 120 sufficient to activate a parking brake valve 114 (FIG.2 , which is a part of parking brake circuit 120. Parking brake valve114 is activated when a defect occurs in the first operating servicebrake circuit 109. The restricted flow in the bidirectional flowcommunication means 70 is preferably achieved by insertion of a throttlevalve 68.

In the presently preferred practice of the invention, the first minimumpressure required to initially open the first overflow valve 106 will besomewhat less than the second minimum pressure required to initiallyopen the second overflow valve 110. In this case, on start-up of thefluid pressure responsive multiple-circuit system, the first operatingservice brake circuit 109 will be charged prior to the parking brakecircuit 120 and thus prevent premature release of the parking brakes 118(FIG. 2). It is also desirable that the closing pressure of the firstoverflow valve 106 and the second overflow valve 110 be substantiallythe same.

If the motor vehicle to receive the protection valve 10 includes asecond operating service brake circuit 121 (represented schematically inthe drawings as "Reservoir 2"), such protection valve 10 would include athird overflow valve 122 positioned within the housing 100. The thirdoverflow valve 122 has an inflow port 123 connected to receive therequired operating fluid from the first passageway 102. The thirdoverflow valve 122 has a third minimum predetermined fluid pressurerequired on the inflow side to initially open, thereby communicatingfluid therethrough, and a third predetermined closing fluid pressure.The third closing pressure must be less than the minimum initial openingpressures of each of the first and the second and the third overflowvalves 106, 110 and 122, respectively. Further, in the presentlycontemplated preferred embodiment of the present invention, both thefirst overflow valve 106 and the third overflow valve 122 will have aninitial minimum opening pressure required that is less than the initialminimum opening pressure of the second overflow valve 110.

To communicate the operating fluid pressure from the third overflowvalve 122 to the second operating service brake circuit 121, a fourthfluid pressure communication passageway 124 is formed in the housing100. One end of the fourth passageway 124 is connected to the outflowport 125 of the third overflow valve 122 and the opposite end thereof isconnectable to the second operating service brake circuit 121.

Many of the commercial vehicles to which the present invention is mostapplicable include auxiliary equipment which also responds to fluidpressure; such as, air horns, for example. For this reason, an auxiliarycircuit, generally designated 140, is provided. Therefore, it may bedesirable for the protection valve 10 to include a fourth overflow valve126 positioned within the housing 100. The fourth overflow valve 126 hasan inflow port 127 connected to receive such operating fluid from one ofthe first passageway 102 (FIGS. 2 and 4), the second passageway 108(FIGS. 3 and 5), the third passageway 112 (FIGS. 3 and 5), the fourthpassageway 124 (FIGS. 3 and 5), and a combination of the second andfourth passageways 108 and 124, respectively. The fourth overflow valve126 has a fourth minimum predetermined pressure required on the inflowside to initially open and thereby communicate fluid therethrough, and afourth predetermined closing pressure on the outflow side to therebyprevent reverse fluid communication therethrough after closing of fourthoverflow valve 126. The fourth closing pressure of the fourth overflowvalve 126 must be less than the minimum initial opening pressure of eachof the first and the second and the third and the fourth overflow valves106, 110, 122 and 126, respectively. The minimum initial openingpressure of the fourth overflow valve 126 is preferably higher than theminimum initial opening pressure of both first and third overflow valves106 and 122, respectively.

In order to communicate the required fluid pressure from the fourthoverflow valve 126 to the auxiliary service circuit 140, a fifth fluidpressure communication passageway 128 is formed in the housing 100. Thefifth passageway 128 is connected at one end thereof to an outflow port129 of the fourth overflow valve 126 and is connectable at the oppositeend thereof to the auxiliary service circuit 140.

Now referring particularly to FIG. 2, a first operating service brakecircuit 109 (schematically illustrated as "Reservoir 1") is connected toreceive operating fluid from the supply chamber 102 in housing 100 ofthe protection valve 10 through a first overflow valve 106. The supplychamber 102 is connectable to a supply line 132 which, in turn, isconnected with a compressed air production system (not shown) whichmakes the required volumes of compressed air available in a known wayand with a controlled nominal pressure.

The drawing further illustrates a parking brake circuit 120 connectedwith the supply chamber 102 through an overflow valve 110.

In dotted lines, there is illustrated two other consumer circuits;namely, a second operating brake circuit 121 (symbolized by "Reservoir2") and an auxiliary consumer circuit 140 (symbolized by a rectangle).In the connections between these consumer circuits and the supplychamber 102, there are overflow valves 122 and 126, respectively. Thedotted lines of these consumer circuits indicate that they can bepresent as an option. If necessary, additional circuits with additionaloverflow valves can also be provided without departing from the spiritand scope of the present invention.

As the drawing plainly shows, in this embodiment, all the overflowvalves 106, 110, 122 and 126 are of the same level in relation to thesupply chamber 102 or the supply line 132, i.e., parallel.

The first operating brake circuit 109, the second operating brakecircuit 121, and the auxiliary consumer circuit 140 are also connectedby means of a throttle channel 134, including a throttle 136 and a checkvalve 138 and in fluid communication bypassing relationship betweentheir corresponding overflow valve and the supply chamber 102.

The parking brake circuit 120, while bypassing its overflow valve 110,also includes a bidirectional flow communication means 70 which includesa throttle 68 and is also connected at one end thereof with the supplychamber 102.

Each of the above-mentioned overflow valves 106, 110, 122 and 126 andtheir respective throttle channels can also be connected, individuallyor all at once, directly with the supply line 102.

The operating brake circuits 109 and 121 operate in a known way and onewhich is therefore not described here in any greater detail. They maybe, for example, pneumatically-activated wheel brakes with a mechanicalor hydraulic transmission and the necessary control apparatus to performthe desirable operation.

The auxiliary consumer circuit 140 also operates in a known way and onewhich is therefore not described here in any greater detail. Theauxiliary consumer circuit 140 may be connected topneumatically-operated auxiliary equipment; such as, door-closers,gearshifting apparatus, differentials, transmitters, etc.

The parking brake circuit 120 at least consists of parking brakes, whichare schematically shown as operating cylinders 118, and a parking brakevalve 114.

The parking brakes 118 must be able to be held by mechanical means inthe braking position and by pneumatically-operated release means in therelease position. For this purpose, in the present case, the parkingbrake cylinders 118 are designed as spring-loaded cylinders. They canalso be designed as other types of systems, however, e.g., as interlockcylinders.

The parking brake valve 114 is designed as a mechanically activatedventilation and evacuation valve, which evacuates the release means ofthe parking brakes 118 in a park position; and, in a moving position,pressurized with the full pressure available in the parking brakecircuit 120.

The parking brake valve 114 is usually moved from the park position intothe travel position or vice-versa by manually pushing or pulling abutton (not shown) mounted on the motor vehicle. The parking brake valve114, moreover, is designed so that if the pressure in the parking brakecircuit 120 drops below a predetermined minimum pressure (e.g. 40 psi),it will automatically jump out of the travel position into the parkposition. Furthermore, the parking brake valve 114 should be designed sothat it cannot be returned to the travel position until the parkingbrake circuit 120 has again been pressurized to at least theabove-mentioned minimum pressure.

In the present case, the parking brake valve 120 is located in thecompressed air line of the release means. It is also known that a relayvalve (not shown) can be placed in this air line and the parking brakevalve 114 in the control line of such relay valve.

The illustrated parking brake circuit 120 may also include valves whichare useful for operation of the motor vehicle with trailers, a trailersupply valve 144, and a tractor protection valve 146. These are shown indotted lines, because they are not necessary on a motor vehicle which isnot intended for use with trailers.

These valves 144 and 146 make possible in a manner which is known andwhich is therefore not explained here in any greater detail, theconnection of the trailer pneumatic system to the tractor pneumaticsystem. Valves 144 and 146 provide a protection of the tractor pneumaticsystem against disruptions in the trailer pneumatic system and theco-control of the trailer brakes when the operating brakes areactivated, or when the parking brakes 118 of the tractor are activatedmanually or automatically.

The function of the overflow valves 106, 110, 122 and 126 contained inthe illustrated motor vehicle pneumatic system and their role in theprotection of the intact consumer circuits, in the case of defects inone or more consumer circuits, has been extensively explained above.

The safety action for the tractor pneumatic system, achieved by means ofthe tractor protection valve 146, is an additional safety measure;which, in many cases, may be superfluous on account of the safety actionof the protection system formed in connection with the overflow valves106, 110, 122 and 126 corresponding to their respective consumercircuits.

In the illustrated protection valve 10, a reverse flow from theoperating service brake circuits 109 and 121 and the auxiliary consumercircuit 140, through the throttle channels 136, into the supply chamber102; and from there, possibly into other consumer circuits, is preventedby the check valve 138 located in each unidirectional flow communicationmean 134.

The parking brake circuit 120, however, is constantly connected by meansof bidirectional flow communication means 70 having a throttle channel68 with the supply chamber 102.

Should a defect occur in the parking brake circuit 120, which leads to adrop in pressure in this circuit and in the supply chamber 102; then, asdescribed above, the corresponding overflow valve 110 will close at itsclosing pressure; which, in this case, is the safety pressure, andprotect the other consumer circuits. If the pressure continues to drop,the above-mentioned minimum pressure is reached, with the result thatthe parking brake valve 114 automatically jumps into its park position;and thereby, via the trailer supply valve 144 and the tractor protectionvalve 146, applies the trailer brakes.

Should a defect occur in another consumer circuit, which leads to a dropin pressure in the supply chamber 102 and in the other consumercircuits, then the respective overflow valve of this defective circuitcloses at its closing pressure (safety pressure). If the compressed airsystem continues to supply compressed air, the pressure in the supplychamber 102 and in the intact circuits increases again until therespective overflow valve of the defective consumer circuit opens at itsopening pressure.

If, on the other hand, after the closing of the overflow valve of thedefective circuit, the compressed air system does not continue toproduce compressed air; or if the supply is interrupted, as is the case,for example, when the motor vehicle is shut down; then, via theunidirectional flow communication means 134 of the defective circuit,the pressure in the supply chamber 102 and in the parking brake circuit120 will decrease to the pressure still present in the defective circuitand will follow it if the pressure continues to decrease. If, thereby,the above-mentioned minimum pressure in the defective consumer circuit,the supply chamber 102, and the parking brake circuit 120 is reached;the parking brake valve 114 jumps into the park position with the resultthat the parking brakes are applied by their mechanical means (and, ifnecessary, the trailer brakes).

As can be seen from the preceding, if no further compressed air isproduced by the compressed air installation, the requirement mentionedabove is met even if the pressure drops in only one operating brakecircuit 109 or 121.

The multiple-circuit fluid pressure responsive system installed on amotor vehicle which includes a pneumatic brake system, which isillustrated schematically in FIG. 3, also relates to such a system. Thisconfiguration includes a first operating brake circuit 109 and a secondoperating brake circuit 121 with the corresponding overflow valves 106and 122 and their respective unidirectional fluid flow communicationmeans 134 and with a parking brake circuit, generally designated 125,with its corresponding overflow valve 110 and bidirectional flowcommunication means 142.

In this illustration of the fluid pressure responsive multiple-circuitsystem, only the operating service brake circuits 109 and 121 are on thesame level relative to the supply chamber 102, i.e., arranged inparallel; while the parking brake circuit 125, with its overflow valve110, is connected downstream of the operating service brake circuits 109and 121. For this reason, the two operating service brake circuits 109and 121 are brought together by means of branches at a point 150; which,if desired, can be designed as a pressure chamber within the housing 101of protection valve 210. So that no exchange of compressed air can takeplace between the operating service brake circuits 109 and 121, via theabove-mentioned branches, there is a check valve 152 and 154 which cutsoff the fluid communication into the respective operating service brakecircuit 109 and 121 located in each respective branch.

The point 150 represents the inflow side of the overflow valve 110 ofthe parking brake circuit 125. If, as indicated by the dottedrepresentation of an auxiliary consumer circuit 140, and its overflowvalve 126, there are other consumer circuits; then, in this case, theinflow sides must be connected from their overflow valves (also to thepoint 150 or to connections proceeding therefrom).

In spite of the fact that the parking brake circuit 125 is locateddownstream, the corresponding bidirectional fluid flow communicationmeans 142, like the unidirectional fluid flow communication means 134corresponding to the operating service brake circuits 109 and 121, isconnected directly with the supply chamber 102 (or the supply line 132).

The auxiliary consumer circuit 140 (shown in dotted lines) is connectedby means of a unidirectional fluid flow communication means 156 (alsoshown in dotted lines) with the point 150 or with a line leading to it.Except for its different location, this unidirectional fluid flowcommunication means 156 has the same design as the unidirectional fluidflow communication means 134. In the same manner, any other consumercircuits which may be present can be connected with the point 150. Theunidirectional fluid flow communication means 156 of the auxiliaryconsumer circuit 140 and/or the fluid flow communication means of anyother consumer circuits which may be present can also be connected withthe supply chamber 102 or with the supply line 132. The auxiliaryconsumer circuit 140 and/or any other consumer circuits, except theparking brake circuit 125 (which may be present) can, however, bedesigned without any unidirectional fluid flow communication means atall.

The surrounding dotted line further indicates that all of the overflowvalves 106, 110, 122 and 126 as well as the corresponding connections,branches, check valves 152 and 154, and unidirectional fluid flowcommunication means 134 and 156 and bidirectional fluid flowcommunication means 142 and the supply chamber 102 can be combined in asingle housing 101 into a multi-circuit protection valve 210.

With regard to the configuration of the operating brake circuits 109 and121 and of the auxiliary consumer circuit 140, the remarks made withrespect to FIG. 2 also apply to the configuration in FIG. 3.

The parking brake circuit 125 includes, in contrast to the parking brakecircuit 120 of FIG. 2, a relay valve 158 in the compressed air feed lineof the release means of the activation cylinders of the parking brakes118. Furthermore, in the trailer circuit, which circuit is againoptional and therefore shown in dotted lines, there is provided atrailer control valve 160.

The parking brake valve 114 is located, in the illustrated example, inthe control line of the relay valve 158. By means of the relay valve158, in a manner which is known and therefore not explained in anyfurther detail here, the response time (actuation and release time) ofthe parking brakes 118 is shortened. The parking brake 118, however, asshown in the example illustrated in FIG. 2, can also be located directlyin the compressed air feed line of the release means.

The trailer control valve 160 is preferably designed as a relay valvewhich can be activated by both operating service brake circuits 109 and121. In this manner, when the brakes are activated in at least one ofthe operating service brake circuits 109 and 121, it releases a pressureto the trailer brake line (service line) which is a function of thebraking pressure of the operating one of the at least one operatingservice brake circuits 109 and 121. The trailer supply valve 144 ispositioned in the supply line of the trailer control valve 160.

The trailer control valve 160 is preferably designed so that it cuts offthe operating service brake circuits 109 and 121, and even in the caseof internal leaks which would not allow excess compressed air out of theat least one operating brake circuit into the remaining circuits. It is,therefore, advantageously suited to maintain the mutual protection ofthe operating service brake circuits 109 and 121, which is essentiallyguaranteed by the protection system constructed according to theprinciples of the present invention. In addition, the trailer controlvalve 160 offers the advantage of improved actuation and releaseresponse times of the trailer brakes.

Compressed air flows in, via the corresponding unidirectional fluid flowcommunication means 134 and 156 and the bidirectional fluid flowcommunication means 142 (in this embodiment of the present invention)into all the consumer circuits 109, 121, 125 and 140 at the same time,and therefore, at the same level. This is also true if, in a manner notshown, the unidirectional fluid flow communication means 156 of theauxiliary consumer circuit 140 is connected directly to the supplychamber 102 or the supply line 132. This also applies accordingly forany additional consumer circuits which may be present.

The accumulation of the opening pressure itself, however, takes place inthis embodiment of the present invention, preferentially for theoverflow valves 106 and 122 of the operating service brake circuits 109and 121, respectively. Only if at least one of the operating servicebrake circuits 109 or 121 is pressurized up to the opening pressure ofthe downstream overflow valves 110 and 126, do they open. If theauxiliary consumer circuit 140 and any other consumer circuits (whichmay be present) do not have any unidirectional fluid flow communicationmeans 156, they must be positioned downstream of the parking brakecircuit 125. If, in these consumer circuits, there is no residualpressure--or only a residual pressure which is lower than that whichbuilds up in the other circuits via the fluid flow communicationmeans--the overflow valves corresponding to these consumer circuits openat the maximum opening pressure, or a higher opening pressure, unlessthey are designed for a lower opening pressure.

With the arrangement of the overflow valves 106, 110, 122 and 126 (shownin this configuration), a priority order can be established for theincrease of pressure in the individual respective consumer circuits 109,125, 121 and 140. It is, therefore, possible to fill up the operatingservice brake circuits 109 and 121 first, which is frequently the mostdesirable sequence.

Otherwise, the comments made with respect to the detailed description ofFIG. 2 apply equally as well to the arrangement shown and described forFIG. 3.

The fluid pressure resonsive multiple-circuit protection system, shownschematically in FIG. 4 as a portion of a motor vehicle pneumaticsystem, has the same basic construction as shown in FIG. 2. Thisprotection system, however, does not exhibit any of the fluid flowcommunication means in bypassing relationship of the overflow valves106, 110, 122 and 126.

Therefore, to solve the problem addressed by the present invention; inthis case, the parking brake circuit, symbolized by a rectangle 162, andthe first operating brake circuit 109 are connected to one another by abidirectional fluid flow communication means 164 in which there is athrottle 166. In the same manner, the parking brake circuit 162 isconnected with the optional second operating brake circuit 121, if thesecond operating service brake circuit 121 is present, as indicated bythe fact that it is shown in dotted lines.

In this case, therefore, there is a bidirectional fluid flowcommunication means 164 having a throttle 166 therein, connected betweenthe parking rake circuit 162 and the operating service brake circuit109; and, if appropriate, a second bidirectional fluid flowcommunication means 165 having a throttle 167 therein, connected betweenthe operating service brake circuit 121 and the parking brake circuit162. It is apparent that, if a drop in pressure should occur in oneoperating service brake circuit, the pressure in the parking brakecircuit 162 (and in the other operating service brake circuit, if any)will also drop; and when the minimum pressure is reached, the parkingbrake valve (not shown) can be made to actuate in the manner describedabove.

FIG. 5 illustrates another alternative arrangement for a portion of amotor vehicle pneumatic system. It is a schematic view of a protectionsystem with parallel operating brake circuits 109 and 121 and adownstream parking brake circuit (indicated by the rectangle 170) andother downstream consumer circuits (indicated by the dotted auxiliaryconsumer circuit 140). This protection system too, with the exception ofthe parking brake circuit 170, has no unidirectional fluid flowcommunication means in bypassing relationship with respect to theoverflow valves 106, 122 and 126.

The problem addressed by the invention is solved in this embodiment bybidirectional fluid flow communication means 172 and 174, in each ofwhich there is a respective throttle 176 and 178 between the parkingbrake circuit 170 and the branches of the operating service brakecircuits 109 and 121 at the point 150. Thereby, the bidirectional fluidflow communication means 172 and 174 must empty into the above-mentionedbranches upstream of the check valves 180 and 182.

In this example too, surrounding dotted lines indicate that the overflowvalves, including the corresponding connections and check valves 180 and182 and the bidirectional fluid flow communication means 172 and 174,can be combined in one housing 300 into a multi-circuit protection valve310.

In this example, the parking brake circuit 170 and each operatingservice brake circuit 109 and 121 are constantly connected by means ofthe bidirectional fluid flow communication means 172 and 174. In thismanner, in this example too, the problem addressed by the invention issolved in the manner described with respect to FIG. 4.

Otherwise, the introductory remarks and the operating description givenfor the embodiment, illustrated in FIG. 2, also apply for theembodiments illustrated in FIGS. 4 and 5.

The explanations given for the embodiments illustrated in FIGS. 2 and 3also apply for the operating brake circuits 109 and 121, the auxiliaryconsumer circuit 140, and the parking brake circuits 162 and 170 of theembodiments illustrated in FIGS. 4 and 5.

From the above-detailed description of FIGS. 2-5 of the presentinvention, it should be obvious to those persons skilled in the art thatthe various overflow valves, check valves, throttle channels, andthrottle valves could be connected into a multiple-circuit fluidpressure responsive system as individual components. Such systems mayincorporate only two circuits, i.e., a service brake circuit and abarking brake circuit or it may also include a second service brakecircuit as well as an auxiliary circuit. All such arrangements arecontemplated by and within the scope of the appended claims.

One form of a presently preferred method of operating a fluid pressureresponsive multiple-circuit system on a motor vehicle will now bedescribed. Such operating method includes, on start-up of the motorvehicle, generating a volume of pressurized fluid from a sourcepositioned on such motor vehicle; thereafter, communicating at least aportion of such volume of pressurized fluid from the source to a firstoverflow valve 106 positioned on the motor vehicle. The first overflowvalve 106 has a first minimum predetermined pressure that is required atthe inflow side thereof to initially open and thereby permit fluidcommunication therethrough. The first overflow valve 106 also has afirst predetermined closing pressure on the outflow side thereof andthereby prevents a reverse communication of fluid therethrough afterclosing of first overflow valve 106. It is essential that the firstclosing pressure be less than the first initial opening pressure. Fluidfrom the outflow side of the first overflow valve 106 is communicated toa first operating service brake circuit 109 positioned on the motorvehicle thereby (assuming no leaks); pressurizing and making such firstoperating service brake circuit 109 operational.

Fluid is also communicated to a second overflow valve 110 positioned onsuch motor vehicle. In one embodiment of the invention, the secondoverflow valve 110 may receive such fluid communicated thereto from thesource; while in another alternative form of the invention, the secondoverflow valve 110 may receive such fluid communicated thereto from thefluid being communicated to the first operating service brake circuit109. The second overflow valve 110 has a second minimum predeterminedpressure that is required on the inflow side thereof to initially openand thereby permit fluid to be communicated therethrough. The secondoverflow valve 110 also has a second predetermined closing pressure onthe outflow side thereof and thereby prevents a reverse communication offluid therethrough after closing of second overflow valve 110. It isalso essential to the operation of the invention that the secondpredetermined closing pressure be less than both the first and thesecond minimum initial opening pressure. Fluid from the outflow side ofthe second overflow valve 110 is communicated to the parking brakecircuit 120 positioned on such motor vehicle. Again, assuming no leaksin either the first operating service brake circuit 109 or the parkingbrake circuit 120, such parking brake circuit 120 will be pressurizedthereby making it operational and releasing such parking brakes on themotor vehicle.

In order to protect the system, in the event of a defect occurring inthe operating service brake circuit 109, a bidirectional fluid flow mustbe established between the fluid being communicated to the parking brakecircuit 120 and one of either the fluid communicated from the source orthe fluid communicated from the operating service brake circuit 109. Itis of extreme importance, however, that the bidirectional flow berestricted, thereby limiting such bidirectional flow to a predeterminedlevel. Such restricted flow will permit a gradual reduction of pressurein the parking brake circuit 120 sufficient to automatically activatethe parking valve 114 should a defect occur in the operating servicebrake circuit 109.

If the motor vehicle includes a dual-operating service brake circuit aspart of its multiple-circuit system, the operating method contemplatedby the present invention would also include communicating at least aportion of the pressurized fluid from the source to a third overflowvalve 122 positioned on such motor vehicle. The third overflow valve 122will have a third minimum predetermined pressure that is required at theinflow side thereof to initially open and thereby permit fluid to becommunicated therethrough. The third overflow valve 122 will also have athird predetermined closing pressure on the outflow side thereof andthereby prevents a reverse communication of fluid therethrough afterclosing of third overflow valve 122. It is important for properfunctioning of the present invention, that the third closing pressure beless than all of the first and the second and the third minimum initialopening pressures. Fluid from the third overflow valve 122 iscommunicated to the second operating service brake circuit 121positioned on such motor vehicle. As before, assuming no leaks, thesecond operating service brake circuit 121 will become pressurized andmade operational.

In the case where a second operating service brake circuit 121 isprovided and the bidirectional fluid communication is between theparking brake circuit 120 and the first operating service brake circuit109, it is desirable to establish a second and preferably identicalbidirectional fluid communication between such parking brake circuit 120and the second operating service brake circuit 121, so that if a defectshould occur in the second operating service brake circuit 121 a gradualreduction in pressure in the parking brake circuit 120, sufficient toactivate the parking brake valve 114, may follow.

Some motor vehicles are equipped with auxiliary equipment which respondsto fluid pressure and requires separate circuits. On such motorvehicles, the operating method (according to the present invention)contemplates communicating fluid to a fourth overflow valve 126 from oneof the source of fluid pressure, and the fluid communicated to theparking brake circuit, and a combination of the fluid communicated tothe first and the second operating service brake circuits 109 and 121,respectively. The fourth overflow valve 126 has a fourth minimumpredetermined pressure that is required at the inflow side thereof toinitially open and thereby permit fluid communication therethrough. Thefourth overflow valve 126 further has a fourth predetermined closingpressure on the outflow side thereof and thereby prevents a reversecommunication of fluid therethrough after closing of fourth overflowvalve 126. As before, it is critical to the successful operation of theinvention that the fourth closing pressure be less than the first andthe second and the third and the fourth minimum initial openingpressures. Fluid from the outflow side of the fourth overflow valve iscommunicated to the auxiliary service circuit 140 positioned on suchmotor vehicle.

While a number of alternative embodiments of the present invention havebeen shown and described with particularity, it should be obvious tothose persons skilled in the fluid power and motor vehicle arts thatother adaptations and modifications can be made without essentiallydeparting from the spirit and scope of the attached claims.

I claim:
 1. A multiple-circuit valve apparatus to control a fluidpressure responsive multiple-circuit system on a motor vehicle having aparking brake valve, said multiple-circuit valve apparatuscomprising:(a) a housing; (b) a first fluid pressure communicationpassageway formed in said housing and having one end thereof connectableto a source of operating fluid pressure; (c) a first overflow valvepositioned within said housing and having an inflow port connected toreceive such operating fluid from said first passageway, said firstoverflow valve having a first minimum predetermined pressure required onthe inflow side to initially open thereby communicating fluidtherethrough and a first predetermined closing pressure on the outflowside thereby preventing reverse fluid communication therethrough afterclosing of said first overflow valve, said first predetermined closingpressure being less than said first minimum initial openingpredetermined pressure; (d) a second fluid pressure communicationpassageway formed in said housing and connected at one end thereof to anoutflow port of said first overflow valve and connectable at the otherend thereof to an operating service circuit and to a parking brakecircuit on such motor vehicle to respectively communicate such operatingfluid from said first overflow valve to such operating service brakecircuit and such parking brake circuit; (e) a second overflow valvepositioned within said housing and having an inflow port connected toreceive such operating fluid from said second passageway, said secondoverflow valve having a second minimum predetermined pressure requiredon the inflow side to initially open thereby communicating fluidtherethrough and a second predetermined closing pressure on the outflowside thereby preventing reverse fluid communication therethrough afterclosing of said second overflow valve, said second predetermined closingpressure being less than said first and said second minimum initialopening pressure; (f) a third fluid pressure communication passagewayformed in said housing and connected at one end thereof to an outflowport of said second overflow valve and having the other end thereofconnectable to such parking brake circuit on such motor vehicle tocommunicate such operating fluid from said second overflow valve to suchparking brake circuit; (g) a bidirectional flow communication meansformed in said housing and connected at one end thereof to said thirdpassageway and connected at the other end thereof to one of said firstand said second passageways for communicating fluid between said thirdpassageway and said one of said first and said second passageways, saidbidirectional flow communication means being restricted to limit suchbidirectional flow to a predetermined level and to gradually reducepressure in such parking brake circuit sufficient to activate suchparking brake valve when a defect occurs in such operating service brakecircuit; and (h) a check valve disposed in said second passagewayintermediate said outflow port of said first overflow valve and saidinflow port of said second overflow valve.
 2. A fluid pressureresponsive multiple-circuit system multiple-circuit valve apparatus,according to claim 1, wherein said multiple-circuit valve apparatusfurther comprises:(a) a third overflow valve positioned within saidhousing and having an inflow port connected to receive such operatingfluid from said first passageway, said third overflow valve having athird minimum predetermined fluid pressure required on the inflow sideto initially open thereby communicating fluid therethrough and a thirdpredetermined closing pressure on the outflow side thereby preventingreverse fluid communication therethrough after closing of said thirdoverflow valve, said third closing pressure being less than said firstand said second and said third minimum initial opening pressures; (b) afourth fluid pressure communication passageway formed in said housingand connected at one end thereof to an outflow port of said thirdoverflow valve, and connectable at the other end thereof to a secondoperating service brake circuit and to such parking brake circuit onsuch motor vehicle to respectively communicate such operating fluid fromsaid third overflow valve to such second operating service brake circuitand to such parking brake circuit; and (c) a check valve disposed insaid fourth passageway intermediate said outflow port of said thirdoverflow valve and said inflow port of said second overflow valve.
 3. Afluid pressure responsive multiple-circuit system multiple-circuit valveapparatus, according to claim 2, wherein said multiple-circuit valveapparatus further comprises:(a) a fourth overflow valve positionedwithin said housing and having an inflow port connected to receive suchoperating fluid from one of said second and said fourth and acombination of said second and said fourth passageways, said fourthoverflow valve having a fourth minimum predetermined pressure requiredon the inflow side to initially open thereby communicating fluidtherethrough, and a fourth predetermined closing pressure on the outflowside thereby preventing reverse fluid communication therethrough afterclosing of said fourth overflow valve, said fourth closing pressurebeing less than said first and said second and said third and saidfourth minimum initial opening pressures; and (b) a fifth fluid pressurecommunication passageway formed in said housing and connected at one endthereof to an outflow port of said fourth overflow valve and having theother end thereof connectable to an auxiliary service circuit on suchmotor vehicle to communicate such operating fluid from such said fourthoverflow to such auxiliary service circuit.
 4. A multiple-circuit valveapparatus to control a fluid pressure responsive multiple-circuit systemon a motor vehicle having a parking brake valve, said multiple-circuitvalve apparatus comprising:(a) a housing; (b) a first fluid pressurecommunication passageway formed in said housing and having one endthereof connectable to a source of operating fluid pressure; (c) a firstoverflow valve positioned within said housing and having an inflow portconnected to receive such operating fluid from said first passageway,said first overflow valve having a first minimum predetermined pressurerequired on the inflow side to initially open thereby communicatingfluid therethrough and a first predetermined closing pressure on theoutflow side thereby preventing reverse fluid communication therethroughafter closing of said first overflow valve, said first predeterminedclosing pressure being less than said first minimum initial openingpredetermined pressure; (d) a second fluid pressure communicationpassageway formed in said housing and connected at one end thereof to anoutflow port of said first overflow valve and connectable at the otherend thereof to an operating service brake circuit on such motor vehicleand to a parking brake circuit to respectively communicate suchoperating fluid from said first overflow valve to such operating servicebrake circuit and to such parking brake circuit; (e) a second overflowvalve positioned within said housing and having an inflow port connectedto receive such operating fluid from said second passageway, said secondoverflow valve having a second minimum predetermined pressure requiredon the inflow side initially open thereby communicating fluidtherethrough and a second predetermined closing pressure on the outflowside thereby preventing reverse fluid communication therethrough afterclosing of said second overflow valve, said second predetermined closingpressure being less than said first and said second minimum initialopening pressure; (f) a third fluid pressure communication passagewayformed in said housing and connected at one end thereof to an outflowport of said second overflow valve and having the other end thereofconnectable to such parking brake circuit on such motor vehicle tocommunicate such operating fluid from said second overflow valve to suchparking brake circuit; (g) a first bidirectional flow communicationmeans formed in said housing and connected at one end thereof to saidthird passageway and connected at the other end thereof to said secondpassageway for communicating fluid between said third passageway andsaid second passageway, said first bidirectional flow communicationmeans being restricted to limit such bidirectional flow to apredetermined level and to gradually reduce pressure in such parkingbrake circuit sufficient to activate such parking brake valve when adefect occurs in such operating service brake circuit; and (h) a firstcheck valve disposed in said second passageway intermediate said inflowport of said second overflow valve and said other end of said firstbidirectional flow communication means.
 5. A fluid pressure responsivemultiple-circuit system multiple-circuit valve apparatus, according toclaim 4, wherein said first bidirectional flow communication meansincludes a first throttle valve disposed intermediate said ends thereof.6. A fluid pressure responsive multiple-circuit valve apparatus,according to claim 5, wherein said multiple-circuit valve apparatusfurther comprises:(a) a third overflow valve positioned within saidhousing and having an inflow port connected to receive such operatingfluid from said first passageway, said third overflow valve having athird minimum predetermined fluid pressure required on the inflow sideto initially open thereby communicating fluid therethrough and a thirdpredetermined closing fluid pressure on the outflow side therebypreventing reverse fluid communication therethrough after closing ofsaid third overflow valve, said third closing pressure being less thansaid first and said second and said third minimum initial openingpressures; (b) a fourth fluid pressure communication passageway formedin said housing and connected at one end thereof to an outflow port ofsaid third overflow valve, and connectable at the other end thereof to asecond operating service brake circuit and such parking brake circuit onsuch motor vehicle to respectively communicate such operating fluid fromsaid third overflow valve to such second operating service brake circuitand to such parking brake circuit; (c) a second bidirectional flowcommunication means formed in said housing and connected at one endthereof to said third passageway and connected at the other end thereofto said fourth passageway for communicating fluid between said thirdpassageway and said fourth passageway, said second bidirectional flowcommunication means being restricted to limit such bidirectional flow toa predetermined level and to gradually reduce pressure in such parkingbrake circuit sufficient to activate such parking brake valve when adefect occurs in such second operating service brake circuit; and (d) asecond check valve disposed in said fourth passageway intermediate saidinflow port of said second overflow valve and said other end of saidsecond bidirectional flow communication means.
 7. A fluid pressureresponsive multiple-circuit system multiple-circuit valve apparatus,according to claim 6, wherein said second bidirectional flowcommunication means includes a second throttle valve disposedintermediate said ends thereof.
 8. A fluid pressure responsivemultiple-circuit system multiple-circuit valve apparatus, according toclaim 7, wherein said multiple-circuit valve apparatus furthercomprises:(a) a fourth overflow valve positioned within said housing andhaving an inflow port connected to receive such operating fluid from acombination of said second and said fourth passageways, said fourthoverflow valve having a fourth minimum predetermined pressure requiredon the inflow side to initially open thereby communicating fluidtherethrough, and a fourth predetermined closing pressure on the outflowside thereby preventing reverse fluid communication therethrough afterclosing of said fourth overflow valve, said fourth closing pressurebeing less than said first and said second and said third and saidfourth minimum initial opening pressures; and (b) a fifth fluid pressurecommunication passageway formed in said housing and connected at one endthereof to an outflow port of said fourth overflow valve and having theother end thereof connectable to an auxiliary service circuit on suchmotor vehicle to communicate such operating fluid from said fourthoverflow valve to such auxiliary service circuit.
 9. An apparatus tocontrol a fluid pressure responsive multiple-circuit system on a motorvehicle which includes a parking brake valve, said multiple-circuitsystem control apparatus comprising:(a) a source of pressurizedoperating fluid mounted on such motor vehicle; (b) a first fluidpressure delivery conduit connected to said source of operating fluid;(c) a first overflow valve having an inflow port connected to receivesuch operating fluid from said first conduit, said first overflow valvehaving a first minimum predetermined pressure required on the inflowside to initially open thereby communicating fluid therethrough and afirst predetermined closing pressure on the outflow side therebypreventing reverse fluid communication therethrough after closing ofsaid first overflow valve, said first predetermined closing pressurebeing less than said first minimum initial opening predeterminedpressure; (d) a second fluid pressure delivery conduit connected at oneend thereof to an outflow port of said first overflow valve and havingthe other end thereof connected to an operating service brake circuit onsuch motor vehicle and a parking brake circuit to respectivelycommunicate such operating fluid from said first overflow valve to saidoperating service brake circuit and said parking brake circuit; (e) asecond overflow valve having an inflow port connected to receive suchoperating fluid from said second conduit, said second overflow valvehaving a second minimum predetermined pressure required on the inflowside to initially open thereby communicating fluid therethrough and asecond predetermined closing pressure on the outflow side therebypreventing reverse fluid communication therethrough after closing ofsaid second overflow valve, said second predetermined closing pressurebeing less than said first and said second minimum initial openingpressure; (f) a third fluid pressure delivery conduit connected at oneend thereof to an outflow port of said second overflow valve and havingthe other end thereof connected to said parking brake circuit on suchmotor vehicle to communicate such operating fluid from said secondoverflow valve to said parking brake circuit; (g) a first check valvedisposed in said second conduit intermediate said outflow port on saidfirst overflow valve and said inflow port on said second overflow valve;(h) a first bidirectional flow communication means connected at one endthereof to said third conduit and connected at the other end thereof tosaid second conduit intermediate said first check valve and said outflowport of said first overflow valve for communicating fluid between saidthird conduit and said second conduit, said bidirectional flowcommunication means being restricted to limit such bidirectional flow toa predetermined level and to gradually reduce pressure in said parkingbrake circuit sufficient to activate said parking brake valve when adefect occurs in said operating service brake circuit, said firstbidirectional flow communication means including:(i) a first fluidcommunication pipe connected at one end thereof to said third conduitand connected at the other end thereof to said second conduit, and (ii)a first throttle valve disposed in said first pipe intermediate saidends thereof which restricts such amount of fluid flow between saidsecond conduit and said third conduit; (i) a third overflow valve havingan inflow port connected to receive such operating fluid from said firstconduit, said third overflow valve having a third minimum predeterminedfluid pressure required on the inflow side to initially open therebycommunicating fluid therethrough and a third predetermined closingpressure on the outflow side thereby preventing reverse fluidcommunication therethrough after closing of said third overflow valve,said third closing pressure being less than said first and said secondand said third minimum initial opening pressures; (j) a fourth fluidpressure delivery conduit connected at one end thereof to an outflowport of said third overflow valve, and having the other end thereofconnected to a second operating service brake circuit and said parkingbrake circuit on such motor vehicle to respectively communicate suchoperating fluid from said third overflow valve to said second operatingservice brake circuit and said parking brake circuit; (k) a second checkvalve disposed in said fourth conduit intermediate said outflow port ofsaid third overflow valve and said inflow port of said second overflowvalve; (l) a second bidirectional flow communication means connected atone end thereof to said third conduit and connected at the other endthereof to said fourth conduit intermediate said second check valve andsaid outflow port of said third overflow valve for communicating fluidbetween said third passageway and said fourth conduit, said secondbidirectional flow communication means being restricted to limit suchbidirectional flow to a predetermined level and to gradually reducepressure in said parking brake circuit sufficient to activate saidparking brake valve when a defect occurs in said second operatingservice brake circuit, said second bidirectional flow communicationmeans including:(i) a second fluid communication pipe connected at oneend thereof to said third conduit and connected at the other end thereofto said fourth conduit, and (ii) a second throttle valve disposed withinsaid second pipe intermediate said ends thereof which restricts suchamount of fluid flow between said third conduit and said fourth conduit;(m) a fourth overflow valve having an inflow port connected to receivesuch operating fluid from one of said second and said fourth and acombination of said second and said fourth conduits, said fourthoverflow valve having a fourth minimum predetermined pressure requiredon the inflow side to initially open thereby communicating fluidtherethrough, and a fourth predetermined closing pressure on the outflowside thereby preventing reverse fluid communication therethrough afterclosing of said fourth overflow valve, said fourth closing pressurebeing less than said first and said second and said third and saidfourth minimum initial opening pressures; and (n) a fifth fluid pressuredelivery conduit connected at one end thereof to an outflow port of saidfourth overflow valve and having the other end thereof connected to anauxiliary service circuit on such motor vehicle to communicate suchoperating fluid from said fourth overflow valve to said auxiliaryservice circuit.
 10. A method of operating a fluid pressure responsivemultiple-circuit system on a motor vehicle which includes a parkingbrake valve, said multiple-circuit system operating method comprisingthe steps of:(a) generating a volume of pressurized fluid from a sourcepositioned on such motor vehicle; (b) communicating at least a portionof said volume of pressurized fluid from said source to a first overflowvalve positioned on such motor vehicle, said first overflow valve havinga first minimum predetermined pressure required on the inflow side toinitially open thereby communicating fluid therethrough and a firstpredetermined closing pressure on the outflow side thereby preventingreverse fluid communication therethrough after closing of said firstoverflow valve, said first predetermined closing pressure being lessthan said first minimum initial opening predetermined pressure; (c)communicating said fluid from said first overflow valve to a firstoperating service brake circuit positioned on such motor vehicle; (d)communicating fluid to a second overflow valve positioned on suchvehicle from one of said fluid communicated in step (b) and said fluidcommunicated in step (c), said second overflow valve having a secondminimum predetermined pressure required on the inflow side to initiallyopen thereby communicating fluid therethrough and a second predeterminedclosing pressure on the outflow side thereby preventing reverse fluidcommunication therethrough after closing of said second overflow valve,said second predetermined closing pressure being less than said firstand said second minimum initial opening pressure; (e) communicating saidfluid from said second overflow valve to a parking brake circuitpositioned on such motor vehicle; and (f) establishing a bidirectionalfluid flow between said fluid communicated in step (e) and said one ofsaid fluid communicated in step (b) and said fluid communicated in step(c) said bidirectional flow being restricted to limit said bidirectionalflow to a predetermined level and to gradually reduce pressure in saidparking brake sufficient to activate said parking brake valve when adefect occurs in said operating service brake circuit.
 11. Amultiple-circuit system operating method, according to claim 10, whereinsaid method includes the additional steps of:(a) communicating at leasta portion of said pressurized fluid from said source to a third overflowvalve positioned on such motor vehicle, said third overflow valve havinga third minimum predetermined fluid pressure required on the inflow sideto initially open thereby communicating fluid therethrough and a thirdpredetermined closing pressure on the outflow side thereby preventingreverse fluid communication therethrough after closing said thirdoverflow valve, said third closing pressure being less than said firstand said second and said third minimum initial opening pressures; andsaid first and said second and said third minimum initial openingpressure; and (b) communicating said fluid from said third overflowvalve to a second operating service brake circuit positioned on suchmotor vehicle.
 12. A multiple-circuit system operating method, accordingto claim 11, wherein said method includes the additional steps of:(a)communicating fluid to a fourth overflow valve positioned on such motorvehicle from at least one of said fluid from said source and said fluidcommunicated to said second overflow valve and a combination of saidfluid communicated to said first and said second operating service brakecircuit, said fourth overflow valve having a fourth minimumpredetermined pressure required on the inflow side to initially openthereby communicating fluid therethrough, and a fourth predeterminedclosing pressure on the outflow side thereby preventing reverse fluidcommunication therethrough after closing of said fourth overflow valve,said fourth closing pressure being less than said first and said secondand said third and said fourth minimum initial opening pressures; and(b) communicating fluid from said fourth overflow valve to an auxiliaryservice circuit positioned on such motor vehicle.